Ultra-precision Mold Padding Welder_WELD PRO SW-L220

TIG & RES

Fiber Laser

Laser

Resistance

Improved Power Output!

220 W High-Power Laser

Equipped with UD Mode!

Minimum Welding Wire Diameter of 0.05 mm Achieved!

Feature

Spec

Catalog

ACC

Shipping starts in January 2024

Power output greatly increased to 220W!

Power output has been greatly increased, allowing welding in a wider range of situations with more power to spare. The maximum welding wire diameter has been increased to 0.8 mm (from 0.5 mm in the previous model), reducing the time required for shape modification and overlay welding.

Minimum welding wire diameter of 0.05 ㎜ achieved by UD mode

The machine is equipped with the UD mode (ultra-small diameter mode), which enables pinpoint micro-welding. A minimum welding wire diameter of 0.05 mm is achieved. It enables the repair of fine defects on thin films, the processing of thin metal plate parts and the repair of vertices and parting lines that requires high accuracy.

Meeting various needs with easy operation + easy memory

“Want to weld hard with high pressure.” “Want to weld softly and lightly.” The weld pattern can be set in either preference or even wider. To meet a wide range of conditions, 100 condition patterns can be set and saved. It can be used for many applications such as normal welding, copper alloy/aluminum, castings, and ultra-micro-welding.

Broad Application Range

■Plastic mold ■Die casting mold ■Press mold

■Glass mold ■Blow mold ■Rubber mold

■Copper alloy mold  etc...

Diverse Purposes

 

 

Parting line part, slide edge areas where shocks are applied

Pin-gate areas, tunnel-gate areas

Repair of ejector-holes, thin edge areas

Smoothing pinholes and surface depressions after argon welding

Padding after electric discharge machining, nitriding,

   and tufftride processing

Detachable controller panel

The control/display panel is now detachable as a unit. The flexibility in the layout of power supply and chillers has been greatly improved. The machine can be introduced into a factory without changing the layout. The length of the cable can be adjusted according to the layout.

Controller Panel

Example of installation

Two types of mounts available

You can choose from either an electric-powered mount that improves work efficiency or a reasonably priced manually operable mount. The range of motion of the electric-powered mount is X: 130 mm, Y: 130 mm, Z: 135 mm (remote control operation) or 90 degrees to the left and right (manual operation), and can accommodate a work size of 500 x 500 mm. The range of motion of the manually operable mount is z: 450 mm (manual operation).

Electric-powered mount

The radiating part of the electric-powered

mount swivels 90 degrees to the right and left.

Manually operable mount

Safety-conscious

operation interface design

Simple operation

for accurate welding!

Indication beam for precise,

accurate welding!

To prevent an erroneous operation, the radiation with the foot switch can be used only when the standby switch is pressed. The standby and emergency stop switches are on the control/display panel, allowing safe operation even when the panel is detached from the mount. The emergency stop switches are located on both the main unit and the panel.

Setup can be finished simply by specifying the welding parameters on the control panel. In addition, the binocular microscope has a crosshair marker. Common use of the indication beam assures precise, accurate welding. Furthermore, welding materials specifically for a laser are available for more efficient operation.

The indication beam enables precise, accurate welding. Radiation of the indication beam to the target point enables precise welding of the target area.

Repair Examples

Incorner

Character erases

Capable of welding uniform and accurate straight lines

Aluminum mold

Example of correction process

❶Groove W1㎜ D0.3㎜

❷Padding weld material 0.4㎜/

 0.2㎜ from surface

❸Rough finish #1,000

❹Mirror finish #8,000

①Corner edge ②Thin part ③Parting line

0.5㎜

0.4㎜

0.3㎜

0.2㎜

This is a straight-rod welding material suitable for laser welding machines. The rod, which is not wound around a reel, can be used as a straight rod. It is convenient for micro welding.

Wire rod for laser welding machine

Accessories

1

2

3

7

4

6

5

1.

2.

 

3.

4.

5.

6.

7.

8.

 

Chiller filter

Welding material set

(The photo is an example)

Protective glasses for YAG laser

Lens protection glass

Gas regulator (only in Japan)

Gas hose

Foot switch for laser radiation (with cover)

Twenty liters of purified water for chiller

(not included in the picture)

Product number

Electric-powered mount set

SW-L220-AT

Manually operable mount set

SW-L220-MT

Specifications

Power supply

Electric-powered mount

Laser beam

Laser wavelength

Average power

Weldable wire diameter

Pulse energy

Focal diameter

Pulse output time

Pulse frequency

Pulse frequency

Dimensions

 

Weight

 

Configuration

Nd : YAG

1064μm

220W

Normal mode φ0.1〜0.8㎜

UD mode Minimum 0.05㎜

110J

0.2~2.0㎜

0.5~20ms

1~99Hz

Single-phase 200V 50/60Hz

External dimensions:400x800x1,000 ㎜

Controller Panel:

296x198x62㎜

Power supply:90kg

Controller Panel:2.8kg

Power supply / Chiller / Lazer unit / Lazer unit mount(Manual・Electric・Other)

Lazer uint

Focal length

Accessories

 

Option

 

 

 

Dimensions

Weight

90㎜(Option 200㎜)

Anti-reflection plate / Flexible light x2

15x Binocular microscope

CCD Camera / Microscope movable unit / High-powered binocular microscope etc.

180x170x1,000 ㎜

35.5 kg

Chiller

Cooling

Dimensions

Weight

Water cooling

500x800x950㎜

110 kg

Range of motion

 

Swiveling range

 

Max size of work

Dimensions

Weight

X:130㎜ Y:130㎜ Z:135㎜(remote control)

90 degrees to the right and left(Manual)

500x500㎜

500 x 750 x 925〜1,060㎜

95 kg

Manually operable mount

Top plate

Range of

motion

Load capacity

Dimensions

Weight

Range of motion

Dimensions

Weight

Worktable(option)

500x350㎜

X:240㎜ Y:150㎜ Z:165㎜

(Z Electric:Footswich/XY Manual)

150 kg

550x450x660〜825㎜

65 kg

Z:450㎜(Manual)

350x500x1,250 ㎜

60 kg

Safety Instructions

YAG laser welding machines are classified as Class 4. Implement the appropriate safety measures. If you have any questions, feel free to contact us.

※Based on JIS C 6802 : Safety of Laser Products

Request for materials・Contact

For online inquiries, please use the form.

For inquiries by phone or fax,

please use this number.

Contact us

TEL +81-3-3376-3464

FAX +81-3-3374-0346

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