Ultra-precision Mold Padding Welder_WELD PRO FL Series

TIG & RES

Fiber Laser

Laser

Resistance

Ultra-High-Precision!

High Quality! Operability!

All are new dimensional!

3 models are available to meet a variety of requirements!

The highest-power model

Standard model

Compatible with 0.05 mm

Feature

Example

ACC

Spec

Catalog

SW-FL50

SW-FL40

SW-FL15

Compatible with welding rod diameter

0.2〜0.6㎜

0.1〜0.4㎜

0.05〜0.2㎜

YAG Lazer Power

50W

40W

15W

Separate Optical Module Type of Laser Head

Twin Laser Lamps

Micro-Component

Optical Module▲

▼Laser Head

Separate Optical Module Type of Laser Head

Unlike a conventional YAG laser welder, the optical module and laser head (laser radiating unit) in the SW-FL50 are separate components. An optical fiber cable that conducts energy efficiently connects the two components. Since the optical module is installed in the stable main unit cabinet, the module is protected from impacts and vibrations, while the laser head moves freely, thereby almost perfectly preventing deviation of the optical axis. Furthermore, separation of the components allows miniaturization and weight saving of the laser head resulting in a flexible system layout.

High Power & Less Electricity!

Twin laser lamps with a total of 50 W have been adopted. High power in the 120 W class has been materialized with minimal consumption of electricity. A laser welding machine in the 120 W class consumes approximately 45-50 A, whereas SW-FL50 can deal with welding materials of φ 0.2-0.6 mm with less electricity. In addition, the load on each laser lamp has been eased, realizing high product durability. Thus, the product can be used economically and inexpensively.

Layout-Free!

The main unit cabinet of the SW-FL50 efficiently accommodates the optical module, power supply unit, and cooling unit, which allows the easy relocation and free location of the system within the factory. Because the optical module is protected in a strong aluminum box, and it is supported by the damper, it is a structure that the impact when moving and the influence of the vibration are not received easily. Welding can be done where required without moving heavy, sizable molds.

Color LCD Touch Panel

Enhanced Safety Features

Basic Equipments

Making up pulse waves is possible!

A 7-inch color LCD touch panel has been employed. All settings are easy and intuitive to adjust and operate for the power, pulse, and frequency necessary for precision welding. The memory feature in the product makes it easy to select frequently used settings or other settings appropriate for each welding location or material. Furthermore, it is possible to finely adjust the various laser controls materialized by the twin laser lamps while confirming the visibly displayed pulse waveforms. The product can freely handle a variety of different materials and welding locations.

When laser emission is ready, the indication lamp lights to notify the operator that the machine is operating. The key switch is used to turn the machine on/off, which prevents abuse by people other than the operators and contributes to safety control. In addition, the emergency stop button is located in an easily accessible position, which is helpful in preventing accidents.The protective filter of the laser prevents the reflected laser beam from intruding into the microscope, the LCD shutter prevents exposure during work, and the mechanical safety shutter blocks the emitted laser except when working-all components are mounted. The increase and enhancing the safety mechanism are also possible because it equips with the terminal of interlock.

Indication Beam

LED Ring Light

It is possible to work flexibly on mold repair of various sizes with different kinds of jigs and tables!!

0.6㎜

0.5㎜

0.4㎜

0.3㎜

0.2㎜

This is a straight-rod welding material suitable for laser welding machines. The rod, which is not wound around a reel, can be used as a straight rod. It is convenient for micro welding.

Wire rod for laser welding machine

Accessories

1

2

3

7

4

6

5

1.

2.

 

3.

4.

Toolbox

Foot switch for laser emission

Tinman's shears

Protective goggles against YAG laser

5.

6.

7.

Welding Materials

Gas pressure gauge

Coolant

(purified water)

Broad Application Range

■Plastic mold ■Die casting mold ■Press mold

■Glass mold ■Blow mold ■Rubber mold

■Copper alloy mold  etc...

Diverse Purposes

 

 

Parting line part, slide edge areas where shocks are applied

Pin-gate areas, tunnel-gate areas

Repair of ejector-holes, thin edge areas

Smoothing pinholes and surface depressions after argon welding

Padding after electric discharge machining, nitriding,

   and tufftride processing

Spec:SW-FL50

Spec:SW-FL40

Spec:SW-FL15

Nd : YAG

1,064μm

40W

30J/20 ms

0.5〜20ms

0〜20Hz

φ0.25〜1.5㎜

Water-cooling

Air-cooling integrated type

7-inch touch panel system

220~240V(10A 50/60Hz)

1,500W max

660(D)x235(W)x650(H)㎜

43kg

Laser beam

Laser wavelength

Pulse duration

Pulse frequency

Average power

Max. Energy Value

Beam focal spot size

Cooling Method

 

LCD Screen

Power

Power Consumption

Dimensions

Weigh

Laser beam

Laser wavelength

Pulse duration

Pulse frequency

Average power

Max. Energy Value

Beam focal spot size

Cooling Method

 

LCD Screen

Power

Power Consumption

Dimensions

Weigh

Laser beam

Laser wavelength

Pulse duration

Pulse frequency

Average power

Max. Energy Value

Beam focal spot size

Cooling Method

 

LCD Screen

Power

Power Consumption

Dimensions

Weigh

Nd : YAG

1,064μm

55W

30J/20 ms

0.5〜40ms

0〜10Hz

φ0.45〜1.125㎜

Water-cooling

Air-cooling integrated type

7-inch touch panel system

220~240V(10A 50/60Hz)

1,500W max

660(D)x235(W)x650(H)㎜

43kg

Nd : YAG

1,064μm

20W

4J/4 ms

0.5〜4ms

0〜10Hz

φ0.15〜0.4㎜

Water-cooling

Air-cooling integrated type

7-inch touch panel system

220~240V(10A 50/60Hz)

1,500W max

660(D)x235(W)x650(H)㎜

43kg

Request for materials・Contact

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For inquiries by phone or fax,

please use this number.

Contact us

TEL +81-3-3376-3464

FAX +81-3-3374-0346

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