Product_Discharge Deposition Machine_DEPOSITRON A-1

Prevents Scum Risers, Wear-Preventive Coating,

Prevents Heat Cracking,

and Improvement of Holding power!

Compared to the previous model, it is about half the size and weight, generates about half the heat, and covers the surface twice as fast! Moreover, the power supply can remain at 100V!

Feature

Spec

Electrodes

Catalog

For Press Dies-Prevents Scum Risers

It supports from stable coating of small holes to holes with large clearance!

The vibration of the tip during use has been reduced, greatly reducing the impact on the cutting edge! The amount of coating can now be more precisely controlled when using electrodes of φ1.0 or thinner! The maximum coating height has been expanded from 30μm to 50μm! The range of available clearances has been expanded!

For Die-cast Mold-Prevents Heat Cracking & Wear

Suppressing electrode consumption and greatly increasing the coating speed!! Easier and more extensive coating! Coating thickness of up to 50 µm improves the life of the coated part! The electrode's heat generation is suppressed and its vibration is minimized, allowing it to be used for a longer period of time!

Coating of a 20mmx30mm area is completed in 90-120 seconds! (Time taken to achieve Ra 10μm)

Long electrodes are now available!

Easy to grip and use vibrator

Suppressing the vibration

Both small holes and wide areas can be coated easily!

Ideal for work in deep places!

※For φ1.5 mm or less, the collets sold separately are required.

※Sales units are 10 for the electrodes and 1 for the collet.

Hard to get tired even for long hours of working & increasing the work efficiency for small parts!

Wearing parts of various metal dies

For wearing parts of machines

The advantages are shown not only in the greatly extended life of trimming dies, bending dies, deep drawing dies, etc. but also in preventing heat cracking in die-cast dies, improved separation, preventing wear of gates, etc. It can also be used to prevent wear and repair build-up in plastics dies, forging dies, glass dies, etc.

For drills, end mills and all types of cutters

By coating the cutting edges of tools such as drills, taps, end mills, hob cutters, reamer, broaches, etc. tool life is extended and cutting speed can be doubled.

The service life of devices and facilities is greatly prolonged by discharge deposition to the wearing parts of all sorts of machines used in various industries and parts subject to abrasion where wear resistance is vital.

 

●Concerning the Nature

　of Discharge Deposition Machine

An unusual high temperature is generated locally by the spark discharge and the electrode deposits a dispersed coating which adheres intimately to the surface of the work. Because of its dispersed nature, the deposited layer is bonded strongly and will not peel off. The thickness and roughness of the deposited layer depends on the process level of the Machine, which can be selected, but in the case of hard metal, thickness ranges from 0.01 to 0.03 mm and harness from 4 to 15 μHmax. If necessary, the coating can lightly lapped before use.

Accessories

Magnetic Work Cable

Clip Work Cable

Foot Swich

　Vibrator

　Electrodes Case

Main Unit

Power Cable

※One of the two types of the work cable will be included.

Tungsten Carbide Electrodes

Standard electrode set

Electrode set for countermeasures against precision press scum risers

Φ3.0㎜ L40㎜   5本

Φ2.0㎜ L40㎜ 10本

For various coatings such as die cast mold

/ general measures against scum risers

Φ1.0㎜ L40㎜  x 2 + Collet x 1

Φ0.8㎜ L40㎜  x 2 + Collet x 1

Φ0.5㎜ L40㎜  x 2 + Collet x 1

※One of the two electrode sets will be included.

Specification comparison

DEPOSITRON A-1

DEPOSITRON 820(Conventional model)

Dimensions

Weight

Power input

 

Power capacity

Load voltage

Discharge Intensity

Vibration Intensity

Coating height

Coating roughness

Coating hardness

 

 

Processing speed

Coating area

W270㎜ D3300㎜ H165㎜

Main Unit 12.3kg Vibrator 0.3kg

Single phase

AC 100-240V 50/60Hz

300W

Max 60V

5stage　Max200Hz

3stage 300-400Hz

Max 30um

Max Ra 10um

HV1100

(when our tungsten carbide electrode is used）

15〜20 seconds(per 100㎟ )

Approx. 280 mm square

(when consuming 10 mm of Φ3.0 electrode)

Dimensions

Weight

Power input

 

Power capacity

Load voltage

Discharge Intensity

Vibration Intensity

Coating height

Coating roughness

Coating hardness

 

 

Processing speed

Coating area

W 220㎜ D 230㎜ H 198㎜

Main Unit 5.7kg Vibrator 0.3kg

Single phase

AC 100-240V 50/60Hz

300W

Max　60V

24stage　Max200Hz

8stage 300-400Hz

Max 50um

Max Ra 10um

HV1100

(when our tungsten carbide electrode is used）

15〜20 seconds(per 100㎟ )

Approx. 280 mm square

(when consuming 10 mm of Φ3.0 electrode)

Request for materials・Contact

For online inquiries, please use the form.

For inquiries by phone or fax,

please use this number.

Contact us

TEL +81-3-3376-3464

FAX +81-3-3374-0346

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